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Robotic assembly stations

Assembly, as one of the stages of the production process, brings significant challenges in terms of efficiency, quality and cost-effectiveness of production. Assembly work performed in a traditional way is time-consuming, tedious, repetitive, and sometimes may involve some risk and harm to employees. An inherent part of manual assembly processes is increased susceptibility to errors caused by monotonous work mode, which also translates into difficulties with employee turnover. Therefore, manual assembly processes are increasingly being replaced by more effective semi-automatic or even fully automated systems.

At TKM Projekt, we construct advanced robotic assembly stations that allow companies to reduce costs, shorten production time and manage their staff more effectively.

Application

Robotic assembly stations are a solution for all companies operating in areas where speed, repeatability and precision of processes are important. Automation is used wherever identical quality of manufactured goods is necessary.

Assembly stations are designed especially for performing repetitive tasks, constituting a more profitable alternative to monotonous operations that are often hazardous to employees’ health. These include:

pressing with force and displacement monitoring

kneading

gluing

lubrication

grouping and bundling

testing product functions

Cost reduction

The use of robotic assembly stations helps to reduce material losses that are generated during manual work. Modern systems exclude the human factor and reduce the number of errors resulting from fatigue, overload, monotonous work patterns or insufficient qualifications of employees. Thanks to their use, companies can optimize their employment structure, becoming independent from employee turnover and costly recruitment processes.

Quality standardization

Robotic assembly stations offer precision down to hundredths of a millimeter, guaranteeing repeatability and identical quality of products in all production conditions.

Safety

In the design of robotic systems, we use design solutions and technical risk reduction measures to ensure the safe work of operators. Devices can integrate with the environment using sensor systems and industrial communication.

Scalability

We construct stations adapted even to the limited space of a production hall. We take into account the client’s business strategy, which is why we offer systems that allow for their expansion with new positions and efficient adaptation to future needs and changing production requirements. We make sure that retooling of stations is easy and does not cause downtime.

Traceability

The stations are integrated with IT systems, which gives full control over the process and allows for ongoing production monitoring.

Consistent performance

Robotic assembly stations are able to work 24/7 with constant efficiency, which facilitates production planning and management.

Flexibility

Robotic assembly stations are often designed to handle many different sizes and types of products, which is why robot grippers are designed in such a way that customers can easily adapt them to current needs.

External R&D department

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